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Face Seal Design Guide

'Face Seal' styled O-ring grooves are some of the most commonly used O-ring sealing configurations due to their simplicity and ease of assembly. 

 

The purpose of the tables below are to serve as a design guide for Face Seal O-ring grooves using all AS568 O-ring sizes*. 


* Please note that some AS568-0XX O-rings have atypical cross sections. Please see our General Groove Guide for more information, or feel free to get in touch with our engineers if you have any questions. 

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Surface Finish X: 32 RMS for liquids, 16 RMS for vacuum and gases

DASH # RANGE O-RING CROSS SECTION GLAND DEPTH (D) SQUEEZE GLAND WIDTH (W) GLAND CORNER RADIUS
AS568 Nominal (in) Nominal (in) Actual (in) Percent Liquids (in) Vacuum & Gases (in) R1 (in) R2 (in)
-004 through -050 0.070 ± 0.003 0.050 - 0.054 0.013 - 0.023 19 - 32 0.101 - 0.107 0.084 - 0.089 0.01 0.005
-102 through -178 0.103 ± 0.003 0.074 - 0.080 0.020 - 0.032 20 - 30 0.136 - 0.142 0.120 - 0.125 0.01 0.005
-201 through -284 0.139 ± 0.004 0.101 - 0.107 0.028 - 0.042 20 - 30 0.177 - 0.187 0.158 - 0.164 0.018 0.005
-309 through -395 0.210 ± 0.005 0.152 - 0.162 0.043 - 0.063 21 - 30 0.270 - 0.290 0.239 - 0.244 0.028 0.005
-425 through -475 0.275 ± 0.006 0.201 - 0.211 0.058 - 0.080 21 - 29 0.342 - 0.362 0.309 - 0.314 0.028 0.005

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